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논문 기본 정보

자료유형
학술대회자료
저자정보
Ahmad Abrass (Darmstadt University of Technology) Mahmut Özel (Darmstadt University of Technology) Peter Groche (Darmstadt University of Technology)
저널정보
한국소성·가공학회 기타자료 The 8th International Conference and Workshop on numerical simulation of 3D seet metal forming processes (NUMISHEET 2011)
발행연도
2011.8
수록면
962 - 969 (8page)

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초록· 키워드

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Roll forming is an effective and economical sheet forming process that is well-established in industry for the manufacturing of large quantities of profile-shaped products. In cold-roll forming, a metal sheet is fed through successive pairs of forming rolls until it is formed into the desired cross-sectional profile. The deformation of the sheet is complex. For this reason, the theoretical analysis is very difficult, especially, if the strain distribution and the occurring forces are to be determined [1]. The design of roll forming processes depends upon a large number of variables, which mainly relies upon experience based knowledge [2]. In order to overcome the challenges and to optimize these processes, FE-simulations are used. The simulation of these processes is time-consuming. The main objective of this work is to accelerate the simulation of roll forming processes by taking advantage of their steady state properties. These properties allow the transformation of points on the sheet metal according to a mathematical function. This transformation function is determined with the help of the finite element method and then the next forming steps are computed, based on the generated function. With the aid of this developed method, the computational time can be reduced effectively.
The details of the FE-model and new numerical algorithms will be described. Furthermore, the results of numerical simulations with and without the application of the developed method will be compared regarding computational time and numerical results.

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Abstract
INTRODUCTION
STEADY STATE PROCESSES
NEW EFFICIENT ALGORITHMS
IMPLEMENTATION AND VALIDATION OF THE DEVELOPED ALGORITHMS
SUMMARY
REFERENCES

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