Along with the growth of laver consumption and automation of the process, its production is also increasing. However, sterilization steps from the raw material to the processed one along with the inappropriate sanitation have increased the probability of contamination and the safety of food.
Seasoned laver is prepared by treatment with oil and salt followed by heating, its condition decides the taste, quality and level of microbes. Based on KFSC(Korean Food Standards Codex), seasoned laver is categorized in to “other food” or “convenience food” based upon its place of production or processing, As the laver is consumed without additional processing safety and microbiological quality control becomes the utmost priority.
Due to increase in the bacterial food poisoning instances, HACCP system is come into picture. This system provides the general standardized steps for safe food production and management processes. First and foremost principle of this system is development of the analysis methods for detection of harmful components; its purpose is development of prevention system rather than post-analysis. Hence, the strict and continuous application of these standardized steps will ensure the safety and quality of the food products.
This research is focused to developed the HACCP management plan through CCP and CP. Here we have concentrated on the biological harmful element analysis among the biological, chemical, physical harmful elements that contribute towards food poisoning. We aim at development of easy; low-cost, fast applicable, reasonable management standards based on each company’s size and sales for apply of HACCP system. Ultimately, we suggest appropriate heating temperature for management of harmful elements efficiently and secure the safety of seasoned laver based on scientific basis.
In this study we have chosen three companies and have done the analysis thrice. During this study, general bacteria along with other food poisoning bacteria such as Salmonella spp., Staphylococcus aureus, Listeria monocytogenes, Bacillus cereus, E.coil, O157:H7, Vibrio parahaemolyticus, have been studies at varying temperatures from 100℃ to 350℃.
Time and temperature for reducing biological harmful element in seasoned laver processes is 270∼280℃, RPM 1,100∼1,200 and after conversion of each time to passing the heating machine is 6∼7 sec. Results of analysis suggest that cause was contamination of material, production processes and also from the workers. After examination of working environment including workers and facilities, Staphylococcus aureus were detected from some of hands and over garments. But it improved after application of prerequisite managing program and reconsideration of washing and sterilization methods.
Existence of general bacteria was detected from raw laver of the samples analyzed from all the three companies, the number ranged 10?~10?. Bacillus cereus was detected in samples from only 2 of the three analyzed companies. However, Salmonella spp., Staphylococcus aureus, Listeria monocytogenes, E.coil, O157:H7, Vibrio parahaemolyticus were all negative. General bacteria has reduced to 10? after subjecting to heating temperature of 100~250℃, but heating over 280℃ managed the number below 10³, and the other microbes such as Bacillus cereus were not detected.
Finally, 2nd heating process (280℃) along with RPM was 1,100∼1,200 is chosen as CCP to reduce biologically harmful elements.
제1장 서론 = 1제1절 연구의 배경 = 1제2절 연구의 목적 = 10제2장 이론적 배경 = 24제1절 국내외 현황 및 문제점 = 24제2절 식품안전에 따른 사회·경제적 손실 = 29제3절 국내외 HACCP 적용 현황 = 311. 국내 식품산업과 HACCP 제도 = 312. 국내외 조미김 생산 및 수출 동향 = 423. 식품산업의 HACCP 적용 현황 = 49제4절 조미김의 이론적 고찰 = 551. 김과 조미김의 유래(역사) = 552. 국내 조미김의 생산과 현황 = 613. 조미김의 수출입 현황 = 704. 조미김과 이물 = 735. 김 가공식품의 종류 및 가공 = 776. 김 선호도 및 소비형태 = 83제3장 위해요소의 분석과 도출 = 85제1절 연구 내용 = 851. 연구의 방법 = 852. 업체선정 및 시험분석 시료채취 = 863. 위해요소 분석 = 874. 시험재료 및 방법 = 88제2절. 잠재적 위해요소 도출 = 921. 원료, 부원료/부재료의 잠재적 위해요소 = 922. 제조공정의 잠재적 위해요소 = 943. 잠재적 위해요소에 대한 심각성 및 발생가능성 분석 = 96제4장 생물학적 위해요소 분석과 HACCP 관리 계획 = 981. 원·부재료/부자재 위해요소 분석결과 = 1042. 제조공정에 따른 위해요소 분석결과 = 1173. 완제품에 대한 분석결과 = 1214. 작업장 환경에 따른 분석결과 = 1225. 세척용수에 대한 위해요소 분석결과 = 1286. 발생가능성 = 1297. 위해요소 분석 결과 = 1418. 중요관리점(CCP) 결정 = 1509. HACCP PLAN = 15510. 구이공정 중 미생물의 변화 추이 = 15711. HACCP 관리계획(PLAN) 수립을 위한 단계 = 165제5장 결론 = 177제1절 연구의 요약 및 결론 = 177제2절 정책적 제안 = 180제3절 연구의 한계 및 향후 연구과제 = 1841. 연구의 한계 = 1842. 향후 연구과제 = 184참 고 문 헌 = 185영문초록(Abstract) = 192감사의 글 = 195